AKRON, Ohio (April 26, 2006) - ExxonMobil Chemical has developed new
Santoprene(TM) thermoplastic elastomer (TPE) grades which bond successfully to
engineered thermoplastics (ETPs) in overmolding applications. New
Santoprene(TM) TPE bonding grades eliminate the need for adhesives, bonding
agents and physical or mechanical interlocks. This can reduce processing steps
which can improve product development cycle times and reduce system costs.
Additional benefits include a distinctive soft-touch feel and easy
colourability, enhancing design flexibility. The combination of all these
features and benefits can improve overall part performance and appearance.
"For many years, processors used mechanical interlocks or chemical agents to
bond a soft TPE with a rigid ETP substrate in complex parts. This presented
numerous problems such as a non-uniform contact surface, bonding failure, and
high processing costs. For original equipment manufacturers (OEMs), these
problems could result in part failure and high system replacement costs," said
Seth Barron, Market Segment Manager.
The new Santoprene(TM)
TPE bonding grades have been designed for applications which require a
specific soft-touch feel, creative design and bonding to ETP materials. These
include polycarbonate (PC), acrylonitrile butadiene styrene (ABS),
acrylonitrile styrene acrylate (ASA), acrylic (PMMA) and polyethylene
terephthalate (PET) using either two-shot injection molding or insert molding
processes. An advantage of the new Santoprene TPE grades is their performance
with room-temperature insert substrates and on thinner overmolds.
"The new grades will enable designers of products to be more creative and
introduce more functional, soft-touch components into their designs. These
grades will also enable designers to include multiple colours in their
products which can improve aesthetics and achieve product differentiation,"
added Barron.
Available in two hardnesses, 60 Shore A and 75
Shore A, Santoprene TPE 291-60B150 and 291-75B150 retain full bond strength in
various environments including hot air, oil and aqueous solutions. High bond
retention values enable the design and manufacture of parts which offer high
quality performance properties. These include long-term sealability and high
bond strength retention to extend the product lifetime, durable soft touch
feel, chemical and heat resistance (dishwasher safe) and slip resistant touch.
Santoprene(TM) TPE bonding grades have proved successful in innovative
electronic applications such as MP3 player covers, mouse covers and various
parts of video cameras.
About Santoprene(TM) specialty
products
Santoprene(TM) specialty products, produced by
an affiliate of ExxonMobil Chemical, are recyclable elastomers commonly used
in appliance, automotive, consumer goods, plumbing, and other applications.
ExxonMobil Chemical's Santoprene specialty products are the global leader in
engineered TPEs, materials with the performance of rubber and the processing
ease of plastic. Santoprene products are part of a broad portfolio of
elastomers from ExxonMobil Chemical providing innovative elastomeric solutions
combined with global support service in material selection, design,
processing, and supply chain management, plastics technology, product quality
and customer service with marketing operations in more than 150 countries
around the world. For more information visit
www.santoprene.com and
www.exxonmobilchemical.com.
Note to editors:
Santoprene is a trademark of Advanced Elastomer Systems, L.P., Akron, Ohio.
The term "ExxonMobil Chemical" refers collectively to some or all of the
companies affiliated with Exxon Mobil Corporation which have chemical
manufacturing and/or marketing operations around the world.
Further information on engineered thermoplastic elastomers and vulcanizates
can be obtained from
www.santoprene.com.
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